• One or more preheater units to dry, heat and soften the existing pavement
• To prevent overheating and damage to the existing pavement, lower heat sources and longer heating times are required
• This is accomplished by slowing the production rate or using additional preheaters
Surface Recycle Heater/Scarification Unit
Heater/Scarification/Milling Units
These follow preheater units
Used in Surface Recycling and with modifications for Remixing and Repaving
Add the final heating
Loosen or scarify the softened pavement using spring loaded tines, carbide teeth, augers and moldboard, hot milling drums or carbide tipped scarifying teeth
Remixing Unit
Remixing Unit
• Heater/scarification unit with a mixing drum or pugmill
• Allows addition of new aggregate or HMA
Repaving Unit
Repaving Unit
• Consists of specialized heater/scarification unit that contains double screed
• First screed placed the recycled mix, while the temperature of the recycled material is at least 225 oF.
• Second screed placed new HMA immediately on top of recycled layer resulting in thermally bonded layers
Haul Trucks
• New aggregate for HIR Remixing
• New HMA for HIR Remixing or Repaving
Windrow Elevator & Paver Placing HIR Mix
Paver
• Places recycled mix to required grade and cross-slope (Surface Recycle and Remix only)
Compacting HIR Mix
Compaction Equipment
• Rubber-tired rollers
• Steel wheel rollers
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